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BRDASON MACHINERY(H.K)LIMITED

DONGGUAN BDS ULTRASONIC EQUIPMENT CO.,LTD

ADD：107 National way,Guanchang Rd 89,Yangwu industry,Dalingshan Town,Dongguan city,Guandong province,China

Contact: Jack Shen

TEL：086-769-85631918 85307162

FAX：086-769-85422913

E-mail：bds@brdason.com brdason@126.com

Website：

Products

Ultrasonic Horn/Sonotrode

How to Choose The Ultrasonic Welding Machine Horn ?


1. What's the application ?

Welding , staking/frming, Insertion , spot welding , degating, or film sealing etc ? 


2. What's the material of horn you can use ?

We need according to your application to introduce the horn material to you . Usually it has Titanium , Steel , Aluminium material this three kind materials. If you make the horn used for welding the plastic toys . Usually we will suggest use the Aluminium material, it's cheaper .If your budget is enough , you can use the Titanium material also . It's not so easy wear .but the price is much expensive .


3. What's the size (welding area ) of horn ?

It's also an factor to choose which material of horn and frequency of horn to you .


4. What's your budget ?

Different material ultrasonic horn the price is different .



ULTRASONIC WELDING HORNS

 

Typical Applications:

  - Welding
  - Inserting
  - Staking
  - Spot Welding

  - Textile Cut & Seal
  - Tube Sealing
  - De-gating

Available Frequencies:

  - 15.0 kHz
  - 20.0 kHz
  - 26.5 kHz

  - 30.0 kHz
  - 35.0 kHz
  - 40.0 kHz

Available Materials:

  - Aerospace Grade Aluminum
  - Aerospace Grade Titanium
  - Hardened Powdered Steel (superior to tool steels)
  - Hardened Tool Steel

Note: If you need assistance deciding upon which material to use for your ultrasonic horn(s), please call Industrial Ultrasonics. We will review your application and recommend the proper horn material based upon the requirements of your particular application.

Horn Design Options:

- Half Wave (standard)
  - Full Wave (for extended reach)
  - One and One Half Wave (for maximum reach)
  - Assembled Horns (back driver with multiple front drivers)

Face Design Options:

- Flat faced
  - 2D (per part, part prints, or part files)
  - 3D (per part files, per part prints, or trace milled per part)
  - Custom knurls, spot weld details, and staking details

Ultrasonic Horn Styles:

Rectangular and Square Horns

  - Bar / Blade (No slots or slots only in the “L” dimension)
  - Block (Slots in both the “L” and “W” dimensions)
  - Round Back Stock with Rectangular Face


Round Horns

  - Circular Solid
  - Circular Slotted
  - Circular High Gain (for maximum amplitude)
  - Circular Hollow
  - Catenoidal (optional: tapped for replaceable tips)
  - Exponential (optional: tapped for replaceable tips)


Assembled Horns

Assembled horns consist of a back driver with multiple front drivers. This style of horn can be used in applications that require extra part clearance, increased amplitude for large parts, welding on different planes, or spanning large distances between weld   locations.

Horn Coatings:

Industrial Ultrasonics offers many different coating options that will increase the performance of your ultrasonic horns.

Horn coatings are available for the following purposes:

- Increase the wear resistance of theface of the horn
  - Prevent part marking
  - Eliminate residue on light colored parts
  - Prevent oxidation of aluminum horns
  - Prevent rusting of steel horns

A partial list of available coatings includes:
 
  - Chrome Plating (aluminum horns only)
  - Anodize (aluminum horns only)
  - TiN (titanium and steel horns only)
  - Carbide Spray